StackSmart ROI Calculators

Thinking about palletising automation? Our ROI calculators give you a clear picture of the potential return on investment. From labour and running costs to wider operational factors, you can explore projected savings and payback time with a StackSmart system. Select the Basic or Advanced option below to begin.

Basic ROI Calculator

This is our Basic ROI Calculator, designed to provide a quick, high-level estimate of the potential payback period for automating a palletising process. By entering a small number of key inputs, it offers an early indication of whether automation could be a viable option before moving on to a more detailed analysis.

Disclaimer: Results shown are estimates for guidance only and are based on the information provided. Actual savings and returns may vary depending on application and operating conditions.

This is our Advanced ROI Calculator, designed for customers who want a more detailed view of the potential return from automating their palletising process. It allows you to model working patterns, labour costs, absence and quality-related losses, compare different StackSmart palletiser options, and view estimated annual savings, payback period and 5-year return, supported by visual charts and all available on a printable sheet of A4! To download the Advanced ROI Calculator, click on the button below or click here!

Disclaimer: Results shown are estimates for guidance only and are based on the information provided. Actual savings and returns may vary depending on application, utilisation and operating conditions.

What is ROI (Return on Investment)?

ROI, or Return on Investment, is a financial measure used to understand how quickly and effectively an investment pays for itself. In automation projects, ROI is typically calculated by comparing the cost of the automated system against the annual savings generated, such as reduced labour costs, improved efficiency, and lower operating losses. A strong ROI helps businesses justify capital investment decisions and compare automation against manual processes.

An ROI calculator helps businesses estimate return on investment before committing to automation. By modelling working patterns, labour costs and system options, an ROI calculator provides a data-driven way to assess whether palletising automation makes financial sense. It also supports internal discussions by giving stakeholders a clearer understanding of expected savings and payback.

A “good” ROI for a palletising system depends on the application, but many manufacturers aim for a payback period of 0.5–3 years. Faster payback periods generally indicate stronger financial returns and lower investment risk. Automated palletisers often achieve attractive ROI due to rising labour costs, difficulty recruiting operators, and the consistency automation brings to end-of-line operations.

ROI calculators provide estimates, not guarantees. They are most accurate when realistic input data is used and assumptions are kept conservative. While actual results may vary, ROI calculators are widely used as a planning and justification tool to compare scenarios and understand the potential financial impact of automation.

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See StackSmart in action at PPMA with OnRobot

📅 23 – 25 September  📍NEC, Birmingham – Stand B48

Whether you’re looking to automate palletising, improve efficiency, or stay ahead of the competition, this exhibition is a must-attend – Register here